DDS Lab | Dentistry Blog

1 Year of Our Costa Rica Facility: Here’s What We Accomplished

Written by DDS Dental Lab | May 14, 2025 3:15:00 PM

One year ago, DDS Lab reached an exciting milestone in its history. We opened the doors to our fully owned and operated manufacturing facility in Grecia, Costa Rica. This step wasn’t just about expansion; it was a strategic move to strengthen our global footprint, offer superior dental solutions, and enhance our ability to support clinicians worldwide with reliable, top-tier products.

Over the past 12 months, our Costa Rica team has demonstrated an exceptional level of craftsmanship, innovation, and commitment—all values that DDS Lab strives for in all our facilities and employees. Their efforts have elevated our brand's values, established new benchmarks for operational excellence, and contributed directly to the success of our partners and their patients. Today, we take a moment to celebrate their achievements and share the progress we've made in this dynamic new facility. Keep reading to learn what we accomplished in one year of our Costa Rica facility.

 

How the Costa Rica Facility Is Transforming Our Operations

Opening the Costa Rica facility was about more than just scaling operations. It was about creating a space that embodies our vision for the future of dental manufacturing. From day one, the team in Costa Rica embraced DDS Lab's dedication to precision and innovation. We designed and built this facility to streamline production processes while maintaining the rigorous quality standards that are integral to DDS Lab.

Boasting cutting-edge technology and tightly integrated workflows, this facility allows us to deliver products faster and more consistently. For every dental case that crosses our desks, clinicians can be confident that the result will meet their expectations for function and aesthetics.

This operational efficiency does more than quicken turnaround times. It also supports the adaptability we need to meet the diverse requirements of modern dental practices. Whether a practice requires a durable crown, advanced CAD/CAM restorations, or digitally designed dentures, the Costa Rica facility provides the flexibility and expertise to support virtually any case.

 

What We Accomplished in One Year

In one year of our Costa Rica facility, we’ve accomplished a lot. From elevating production capabilities to meeting stringent quality standards, our new facility shares the same commitment to excellence that DDS Lab always strives for.

1. Elevating Production Capabilities

Efficiency and productivity are at the heart of the Costa Rica facility’s operations, just like with all of DDS Lab’s facilities. Over the past year, we’ve implemented advanced technology and lean manufacturing practices to reduce lead times and optimize workflow. This commitment to refining our processes produced faster case delivery, ensuring clinicians get the materials they need when they need them.

Our Costa Rican facility has also become a center for innovation. Following collaboration with our R&D teams, the facility plays a key role in experimenting with new methodologies, testing advanced materials, and constantly improving the quality of our products. This forward-thinking approach is key as we continuously strive to set higher industry standards.

 

2. Meeting Thorough Quality Standards

At DDS Lab, precision isn’t negotiable. The Costa Rica facility adheres to the strictest quality control protocols at every stage of production. Our facility crafts each item with FDA-approved materials, and highly trained dental technicians inspect each one to ensure they meet our exacting standards.

The team’s commitment to these standards directly supports our partners. By minimizing remakes and ensuring precision fit for restorations, they help clinicians provide their patients with seamless care.

3. Building a Community of Experts

What truly sets the Costa Rica team apart is their unwavering dedication to DDS Lab's mission. Over the past year, they’ve cultivated a company culture defined by innovation, accountability, and teamwork. From experienced dental technicians to quality managers, every team member plays an integral role in ensuring success.

Rather than operating in isolation, the Costa Rica facility works hand-in-hand with DDS Lab's other global teams. This collaboration extends our expertise, ensuring that clinicians worldwide benefit from a consistent, premium-grade product, no matter their location.

 

A Shared Commitment to Supporting Clinicians

At its core, everything DDS Lab does as a digital dental laboratory is to empower clinicians. Our Costa Rica facility represents another layer of support for our partners, equipping them with the tools they need to deliver exceptional patient outcomes. From detailed digital designs to precisely crafted restorations, we ensure every product supports our clinicians’ ability to excel.

Each restoration the Costa Rica facility produces is also accompanied by robust support, including online tools for streamlined case submissions and dedicated customer representatives for guidance. These resources ensure that practices can remain focused on what matters most: their patients.

What’s Next for DDS Lab in Costa Rica?

Looking to the future, we’re more energized than ever. The success of the Costa Rica facility over the past year has laid the foundation for continued growth and innovation.

Building on the success of our Costa Rica facility, we’re investing in cutting-edge technology to streamline workflows and ensure consistent, high-quality results. Our expanded product offerings will provide clinicians with a wider range of advanced, customizable dental restorations for virtually any case. We’re also prioritizing sustainability by exploring ways to reduce waste, optimize supply chains, and adopt environmentally friendly practices, ensuring a brighter, more responsible future for dental manufacturing.

 

Get a Closer Look at Our Costa Rica Facility

If you’re curious about what makes our Costa Rica facility so special, we invite you to take an exclusive peek. By scanning the QR code on our website, you can access an immersive augmented reality (AR) tour. This technology allows anyone to see our facility up close and experience how it’s expanding our capacity for innovation and customer satisfaction.

Explore the intricate details of our operations, witness our team’s dedication firsthand, and see the environment where quality craftsmanship comes to life. This interactive experience brings you closer to our commitment to excellence and gives you a glimpse into how we’re setting new standards for dental manufacturing.

Driving Excellence in Every Restoration

The past year at our Costa Rica facility has been defined by progress, innovation, and an unwavering commitment to supporting clinicians. Each advancement strengthens our ability to provide dentists with the tools and restorations they need to deliver outstanding patient care. As we celebrate this milestone, we look ahead with renewed determination.

Building on the achievements of the past year, we remain focused on delivering reliable, world-class solutions that inspire confidence and trust. Join us on this continued mission. Visit DDS Lab today to learn more about our operations or take advantage of our streamlined order processes for your next case. We’re here to support you every step of the way.